Cost of Saving :
1.Saving in Thermal Paper Cost: Every Autoconer prints data for all the drums for
a shift, it takes more than 20 meters of roll. It costs Rs. 3 per meter. The total
paper cost for 8 Autoconers in one year = 8 Autoconers x 3 shifts x 365 days x 20
meters x Rs. 3 per meter = Rs. 5,25,600.
2.Increased Earning due to Increase in Efficiency: It has been noticed that after
installation of automatic reporting system, the efficiency increased by as much
as 5-6 %. Even if we expect a modest figure of 1%, which is not at all difficult
to achieve, this will lead to a increased production of 1%. Each Autoconer produces
2000 Kg. of yarn @Rs. 10 per Kg. This means a daily production of Rs. 20,000 per
Autoconer per day. The increased earning due 1% efficiency increase will be only
Rs. 200 per day. For 8 Autoconers and for 365 days, the additional earnings will
be Rs. 200 x 8 Autoconers x 365 days = Rs. 5,84,000.
3.Reduction in Hard Waste: A nominal reduction of hard waste to final production
ratio by 0.1 % gives us a saving as follows Rs. 80 per Kg x 0.1% x 2000 Kg x 8 Autoconers
x 365 days = Rs. 4,67,200.
4.Reduction in manpower Costs: Since this automatic system saves the cost of 1 persons
@Rs. 10,000 per month, the annual saving is Rs. 10000 x 1 persons x 12 months =
Rs. 1,20,000.
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